Nysafe-AV® 900
Nysafe® by Nycote Laboratories Corporation is a high-performance, permanent antiviral surface coating designed to protect high-touch areas from harmful pathogens, including SARS-CoV-2 (COVID-19). Formulated with advanced antimicrobial additives, Nysafe-AV® 900 builds on the trusted Nycote® 99 EcoShield technology—featuring a highly crosslinked nylon-epoxy system that delivers long-lasting, pinhole-free protection. Its matte finish is resistant to harsh chemicals, easily cleanable, and compliant with FST requirements under FAR 25.853, making it ideal for aerospace, medical, and commercial environments. Tested effective against COVID-19 and similar viruses, Nysafe® provides a safe, durable barrier that supports hygiene without compromising performance or safety.
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Anti-Viral and Anti-Microbial Surface Protection
Nysafe® is an effective anti-viral permanent surface coating that disrupts SARS-CoV-2 cells (The Severe Acute Respiratory Syndrome Corona Virus 2). Nysafe-AV® 900 is our newest matte formulation based off Nycote 99. 99EcoShield is a highly crosslinked multipolymer nylon epoxy coating. Trusted since the 1960’s by all major OEM’s to provide an excellent permanent barrier from harsh environments. The Nycote formulation is chosen over other coating technologies because of its unique ability to cure pinhole-free and self-level. The process allows for complete encapsulation of the part and will protect for years due to the strength of the epoxy and flexibility of the nylon polymer.
Nysafe Antiviral uses the established Nycote technology with anit-viral additives which are highly effective against Covid 19 and similar pathogens. Fully tested effective in SARS COv 2 (Covid 19). Nysafe is resistant to cabin service chemicals, easily cleanable and complies with the FST requirements of FAR 25.853. Nysafe by Nycote Laboarotories Corporation is an advanced material high-performance permanent surface coating that provides high-touch surface protection. Nysafe uses a safe, effective additive which is proven to have antimicrobial and biocidal activities against various human pathogens while being safe for human touch. It has been widely applied in the process of catalysis, drug control delivery, biosensors, and biofuels. It is widely chosen as a catalytic material because it has many advantages, namely thermally stable, chemically inert, and harmless. The micropore category is incapable of providing an entryway for applications involving large molecules.
Nysafe-AV 900 meets the standards for outgassing per ECSS-Q-ST-70-02.
Product Details
Product Specifications
+| Physical Properties: Temperature Range from -70°F to +300°F (-57°C to 149°C) | ||
|---|---|---|
| Physical Properties | Resin | Film |
| Viscosity: @ 72°F Zahn #2 Cup | 60-90 Seconds | N/A |
| Solids Content (non-vol.) | 19% | N/A |
| Flash Point: C.O.C | 70°F | N/A |
| Pounds Per Gallon @ 78°F | 7.4±0.2 lb. | N/A |
| Shelf Life @ 75°F | Eight Months | N/A |
| Film Thickness, 1 Dipcoat | N/A | 0.5 mil |
| Coverage Per Gallon | 300 sq. ft. | N/A |
| Tack-Free Time, 50% RH @ 70°F | N/A | 1 hr. / 72 hrs. |
| Film Pencil Hardness | N/A | 3-H |
| Adhesion SAE AMS-S-4383 | N/A | 23+ lbs. |
| Abrasion Resistance – (500 Gr. #17 wheel 100 cycles) | N/A | 3.0 mgm |
| Adhesion measuring by adhesion tape test JAW ISO 2409 Dry Test Classification (0 indicates best performance on a scale of 0-3) | - | Result 0 |
| H2O Immersion Composite (submersed 7 days) | - | Excellent |
| H2O Immersion Metal | - | Excellent |
| Scratch Hardness – 1000G Load | - | Pass |
| Abrasion resistance & micro hardness / evaluation of taber abrasion JAW ASTM D4060 (0.9 MG/1000 Cycles 500G per arm) | - | Excellent |
| Adhesion to ASTM D3359-5B | - | 0% affected at180 pull |
| Abrasion Resistance(500 Gr. #17 Wheel-100 cycles) | 3.0 mgm | - |
| Sheer Strength | - | > 3.9 |
| Elongation Break | - | > 200 |
| Evaluation of ASTM D5264 standard Sutherland Rub testing to gauge the amount of scuffing or abrasion caused during shipping, handling, and storage. TEST REPORT: SN 2206163 Rev. 01 | - | - |
| Heat Force Cure * Always check with your own internal engineering department to ensure materials you intend to force cure can withstand the temperatures listed on the Nycote table. | - | 2-HR |
| UVB @300 hours Resistant to ASTMG154-No degradation of the coating /Nylon will yellow slightly over time | Pass | - |
Fluid Resistance
+| Fluid Resistance – 30 days immersion @ 75°F | |
|---|---|
| JP-4 | Excellent |
| JP-5 | Excellent |
| JP-8 | Excellent |
| JP-10 | Excellent |
| Kerosene | Excellent |
| Gasoline | Excellent |
| Skydrol® | Excellent |
| 100% RH @120°F | Excellent |
| Distilled Water | Excellent |
| Tap Water | Excellent |
| Salt Spray | Excellent |
| 80% JP-4 Bacteria Laden Distilled Water | Excellent |
| H2O Immersion Composite (Submersed 7 days)** | Excellent |
| H2O Immersion Metal** | Excellent |
| Potassium Formate Submersion 24-hours | Excellent |
| Potassium Acetate Submersion 24-hours | Excellent |
Adhesion Characteristics
+| Untreated Aluminum | Excellent |
| Chem-filmed (Irridited) Aluminum | Excellent |
| Anodized Aluminum | Excellent |
| Stainless Steel | Excellent |
| Fiberglass | Excellent |
| Zinc Chromate Primed Aluminum | Excellent |
| Any Metal Surface | Excellent |
| Adhesion SAE-AMS-S-4383 and MCS9001C | Excellent |
| Glass | Excellent |
| Carbon Composites / Tin / Vinyl | Excellent |
| PTFE / Viton / TPU | Excellent |
| Adhesion measuring by adhesion tape testJAW ISO 2409 Dry Test Classification(0 indicates best performance on a scale f 0-3)** | Result 0 |
Special Properties
+| ECSS-Q-ST-70-02 Outgassing | Compliant (RML < 1,00%, CVCM< 0,10%) |
| Fungus Testing ASTM G21 | |
| HCV-Virucidal efficacy of treated or impregnated surface | |
| ISO22196 Coating efficacy to microorganisms S. Aureus ACCT6538 & E. Coli ACCT9739.Effectively kills microbes. | 99.99003% Kill |
| Permeation Testing to: | MIL-DTL-5578D Aircraft Fuel Tanks Self Sealing;MIL-DTL-27422F Fuel Tank Crash & Ballistic Resistance;MIL-T-52983G Fuel Tanks Fabric Collapsible |
| IPC-CC-830C – Qualification and Performance of Electrical Insulating Compound for Printed Wiring Assemblies | Insulating Compound for Printed Wiring Assemblies Meets Florescent IPC-CC-830C–MATERIALS/CURE/ FLUORESCENCE/APPEARANCEIPC-CC-830C– paragraphs 3.5.1 ASTM D1084 – Standard Test Methods for Viscosity of Adhesives IPC-CC-830C– paragraphs 3.3.2 – Shelf-lifeIPC-CC-830C– paragraphs 3.5.5 IPC-TM-650 Method 2.4.5.1 – FlexibilityIPC-CC-830C– paragraphs 3.5.6UL 94 HB – Flammability IPC-CC-830C– paragraphs 3.6.1 IPC-TM-650 Method 2.5.7.1 – Dielectric withstanding voltage IPC-TM-650 method 2.6.3.4A – Moisture and insulation resistanceIPC-CC-830C para. 3.7.2 IPC-TM-650 method 2.6.7.1 – Thermal shock IPC-TM-650 method 2.6.3.7 – Hydrolytic Stability |
Storage Temperature Requirements
+- Store at 70°F (21°C). Keep away from fire or flame.
- Note: Ideal storage temperature is 70°F (21°C); acceptable storage range is between 65°F to 80°F (18.3°C to 26.7°C). Storing below 65°F (18.3°C) may cause cloudiness or gel; heat at 180°F (82°C) for two hours. This should restore the product to its normal liquid condition. If possible, re-verify viscosity with Zahn #2 cup (50-90 seconds).
- Nysafe-AV 900 has an eight-month shelf life. The container can be opened, applied and then re-sealed for a period of eight months. The storage temperature should be maintained for the entire shelf life period. The container must always be stored in an upright position. If the storage temperature is not the ideal, nor within the acceptable range, the result may change the nature of the Nycote® product, as well as, causing cloudiness of the liquid. At all times, the product should be kept from freezing.
Cure Time Table
+Allow one to two hours to become tack free. In dry air allow 72 hours at room temperature for full cure or:
- Heat twelve hours @ 122°F (50°C)
- Heat eight hours @ 150°F (66°C)
- Heat four hours @ 176°F (80°C)
- Heat two hours @ 221°F (105°C)
- Cure film temperature range is -70°F to +400°F (-57°C to 204°C)
OEM Product Specifications / ASTM Testing Standards
+OEM/Specs:
- BS7225
- DMS1850
- DWG55135
- ESE RPT-7456-015
- FED-STD-141
- MC5014
- MC9014
- MIL-DTL-27422F
- MIL-DTL-5578D
- MIL-H-5606
- MIL-I-46058
- MIL-T-52983G
- NAS1611
- NAS1613
- PCS5157
- SAE-AMS-22725
- SAE-AMS-S-4383
- SAE AMS-S-8802
Standards:
- ASTM D445
- ASTM D1084
- ASTM D-1400
- ASTM D-1475
- ASTM 2832
- ASTM-B117-11
- ASTM D-1310
- ASTM D4060
- ASTM D471
- ASTM D7901
- ASTM G21 anti-fungus A.brasiliensis ATCC9642 , T.pinophilus ATCC11797, C.globosum ATCC6205, T.virens ATCC9645,
- A.pullulans ATCC15233
- Method 6192
- IPC-TM-650
- IPC-CC-830
- ISO-1817
- ISO-9116
- ISO22196 -effective against bacteria S. aureus ATCC6538, E. coli ATCC8739
- ISO21702 effective against viruses SARS related CoV-2
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