Nysafe-AV 700
Apply Nysafe-AV 700 to substrates that need protection from corrosion, electrical conduction and friction. The liquid formula can be easily applied by painting, spraying or dipping areas that need protection from aircraft fuels, oil, lubricants, phosphate ester hydraulic fluids, salt spray and water.
Nysafe® is an effective anti-viral permanent surface coating that disrupts SARS-CoV-2 cells (The Severe Acute Respiratory Syndrome Corona Virus 2). Nysafe-AV 700 is our newest glossy formulation based off Nycote 7-11. Nycote 7-11 is a highly crosslinked multipolymer nylon epoxy coating. Trusted since the 1960’s by all major OEM’s to provide an excellent permanent barrier from harsh environments. The Nycote formulation is chosen over other coating technologies because of its unique ability to cure pinhole-free and self-level. The process allows for complete encapsulation of the part and will protect for years due to the strength of the epoxy and flexibility of the nylon polymer.
Nysafe® by Nycote Laboarotories Corporation is an advanced material high-performance permanent surface coating that provides high-touch surface protection. Nysafe uses a safe, effective additive and is proven to have antimicrobial and biocidal activities against various human pathogens while being safe for human touch. It has been widely applied in the process of catalysis, drug control delivery, biosensors, and biofuels. The additive is widely chosen as a catalytic material because it has many advantages, namely thermally stable, chemically inert, and harmless. The micropore category is incapable of providing an entryway for applications involving large molecules.”
Nysafe-AV 700 also provides excellent high impact, abrasion resistance, flexibility and toughness at temperatures of -70°F to +300°F (-57°C to +149°C). Nysafe-AV 700 has a six-month shelf life and the container can be resealed throughout.
Nysafe-AV 700 meets the standards for outgassing per ECSS-Q-ST-70-02
Nysafe-AV 700 meets ISO 22196 International Organization for Standardization Method 22196 – The measurement of antibacterial activity on plastics and other non-porous surfaces.
APPLICATION INSTRUCTIONS
clean
Carefully clean the surface of oils, grease and dust by using Nycote® Thinner I Type followed by Nyclean™ for maximum Nycote® adhesion.
Shake
Shake container before using.
Apply
Apply Nycote® resin by brush, dip, fill and drain, or spraying techniques.
Wait
Allow one to two hours to achieve tack free surface before applying second coat.
Spray
When spraying we recommend using Nycote® Thinner Type II at a 25% to 50% volume ratio in order to reduce cobwebbing. Use low air pressure 10-20 p.s.i.
Dry
Allow wetted surface to air dry in dust and lint free area.
Wait
Follow cure timetable for full cure of film.
Clean
Cleanse equipment with Nycote® Thinner Type I.
- Store at 70°F (21°C). Keep away from fire or flame.
- Note: Ideal storage temperature is 70°F (21°C); acceptable storage range is between 65°F to 80°F (18.3°C to 26.7°C). Storing below 65°F (18.3°C) may cause cloudiness or gel; heat at 180°F (82°C) for two hours. This should restore the product to its normal liquid condition. If possible, re-verify viscosity with Zahn #2 cup (50-90 seconds).
- Nysafe-AV 700 has a six-month shelf life. The container can be opened, applied and then re-sealed for a period of six months. The storage temperature should be maintained for the entire shelf life period. The container must always be stored in an upright position. If the storage temperature is not the ideal, nor within the acceptable range, the result may change the nature of the Nycote® product, as well as, causing cloudiness of the liquid. At all times, the product should be kept from freezing.
- Allow one to two hours to become tack free. In dry air allow 72 hours at room temperature for full cure or:
- Heat 12 hours @ 120°F (49°C)
- Heat eight hours @ 150°F (66°C)
- Heat four hours @ 180°F (82°C)
- Heat two hours @ 220°F (105°C)
- Cure film temperature range is -70°F to +300°F (-57°C to 149°C)
* Always check with your own internal engineering department to ensure materials you intend to force cure can withstand the temperatures listed on the Nycote table.
| Mix Ratio | 4 to 1 mix for rigid substrates (4 parts coating, 1 part thinner = 20% thinner) |
| Application surround Temp | In at temperature-controlled spray booth apply Nysafe at 70•F to 75•F. Apply a light coat followed by a wet coat 2 minutes later |
| Flash off | Wait 2 minutes between the first light coat and the second wet coat. Do not wait longer than 2 minutes. |
| Drying time | 1 hour or follow the recommendations for force cure below. |
| Curing Temp | Full cure is 72 hours |
|
Spray Nozzle Tip |
1.2 to 1.4mm |
| Mix Ratio | 2 to 1 mix for textiles (2 parts coating 1 part thinner) |
| Application surround Temp | Apply Nysafe in a temperature-controlled spray booth at 70•F to 75•F. Apply a light coat followed by a wet coat 2 minutes later |
| Flash off | Wait 2 minutes between the first light coat and the second wet coat. Do not wait longer than 2 minutes. |
| Drying time | 2 hour or follow the recommendations for force cure below. |
| Curing Temp | Full cure is 72 hours |
| Spray Nozzle Tip | 1.2 to 1.4mm |
| Mix Ratio | 2 to 1 mix for textiles (2 parts coating 1 part thinner) |
| Application surround Temp | Apply Nysafe in a temperature-controlled spray booth at 70•F to 75•F. Apply a light coat followed by a wet coat 2 minutes later |
| Flash off | Wait 2 minutes between the first light coat and the second wet coat. Do not wait longer than 2 minutes. |
| Drying time | 2 hour or follow the recommendations for force cure below. |
| Curing Temp | Full cure is 72 hours |
| Spray Nozzle Tip | 1.2 to 1.4mm |
| Mix Ratio | 4 to 1 mix for rigid substrates (4 parts coating, 1 part thinner = 20% thinner) |
| Application surround Temp | In at temperature-controlled spray booth apply Nysafe at 70•F to 75•F. Note: should be clean, sanded and then heated up to 86F for 5 mins to degas and avoid pinholes in the coating. After heating, return substate to a temp of 70• to 75• F before applying coating. Apply a light coat followed by a wet coat 2 minutes later. |
| Flash off | Wait 2 minutes between the first light coat and the second wet coat. Do not wait longer than 2 minutes. |
| Drying time | 2 hour or follow the recommendations for force cure below. |
| Curing Temp | Full cure is 72 hours |
| Spray Nozzle Tip | 1.2 to 1.4mm |
| Mix Ratio | 4 to 1 mix for rigid substrates (4 parts coating, 1 part thinner = 20% thinner) |
| Application surround Temp | In at temperature-controlled spray booth apply Nysafe at 70•F to 75•F. Apply a dust coat followed by a wet coat 2 minutes later |
| Flash off | Wait 2 minutes between the first light coat and the second wet coat. Do not wait longer than 2 minutes. |
| Drying time | 2 hour or follow the recommendations for force cure below. |
| Curing Temp | Full cure is 72 hours |
| Spray Nozzle Tip | 1.2 to 1.4mm |
| Physical Properties | Resin | Film |
|---|---|---|
| Viscosity: @ 72ºF Zahn #2 Cup | 50-90 Seconds | n/a |
| Solids Content (non-vol.) | 19% | n/a |
| Flash Point: C.O.C | 70°F | n/a |
| Pounds Per Gallon @ 78°F | 7.4±0.2 lb. | n/a |
| Shelf Life @ 75°F | Six Months | n/a |
| Film Thickness, 1 Dipcoat | n/a | 0.5 mil |
| Coverage Per Gallon | 300 sq. ft. | n/a |
| Tack-Free Time, 50% RH @ 70°F | n/a | One Hour |
| Film Pencil Hardness | n/a | 1-H |
| Adhesion ASTM D4541-09 (pull-off stress) | n/a | 1200 p.s.i. at temperatures of -70°F to +300°F (-57°C to +149°C). |
| Abrasion Resistance – (500 Gr. #17 wheel 100 cycles) | n/a | 3.0 mgm |
| Adhesion to ASTM D3359-5B | – | 0% affected at 180 pull |
| Scratch Hardness – 1000G Load | – | – |
| Airbus Fuel Resistance to ISO 1817 – No separation or cracks of ID Labels |
– | Pass |
| Color shade to ASTM 4471 & Airbus spec (DAN1172/1174) Transparent liquids |
– | Pass |
| Airbus DI Water Resistance – Pass no separation or cracks on ID |
– | Pass |
| Sheer Strength | – | > 3.9 |
| Elongation Break | – | > 200 |
| Heat Force Cure* Always check with your own internal engineering department to ensure materials you intend to force cure can withstand the temperatures listed on the Nycote table. | – | 2-HR |
| ASTM 2832 – Solids Content Non-volatile | – | Pass |
| UVB @300 hours Resistant to ASTM G154-No degradation of the coating / Nylon will yellow slightly over time |
– | Pass |
| Fluid Resistance – 30 days immersion @ 75°F | |
|---|---|
| JP-4 | Excellent |
| JP-5 | Excellent |
| JP-8 | Excellent |
| JP-10 | Excellent |
| Kerosene | Excellent |
| Gasoline | Excellent |
| Skydrol® | Excellent |
| 100% RH @120°F | Excellent |
| Distilled Water | Excellent |
| Tap Water | Excellent |
| Salt Spray | Excellent |
| 80% JP-4 Bacteria Laden Distilled Water | Excellent |
| H2O Immersion Composite (Submersed 7 days)** | Excellent |
| H2O Immersion Metal** | Excellent |
| Potassium Formate Submersion 24-hours | Excellent |
| Potassium Acetate Submersion 24-hours | Excellent |
| Column 1 | Column 2 |
|---|---|
| Untreated Aluminum | Excellent |
| Chem-filmed (Irridited) Aluminum | Excellent |
| Anodized Aluminum | Excellent |
| Stainless Steel | Excellent |
| Magnesium Alloy | Excellent |
| Fiberglass | Excellent |
| Zinc Chromate Primed Aluminum | Excellent |
| Synthetic Rubber | Excellent |
| Metals / Composites / Fabrics | Excellent |
| Titanium | Excellent |
| Glass | Excellent |
| Carbon Composites / Tin / Vinyl | Excellent |
| PTFE / Viton / TPU | Excellent |
| Adhesion measuring by adhesion tape test JAW ISO 2409 Dry Test Classification (0 indicates best performance on a scale f 0-3)** |
Result 0 |
| Column 1 | Column 2 |
|---|---|
| ECSS-Q-ST-70-02 Outgassing | compliant (RML < 1,00%, CVCM< 0,10%) |
| Fungus Testing ASTM G21 | |
| HCV-Virucidal efficacy of treated or impregnated surface | |
| ISO22196 Coating efficacy to microorganisms S. Aureus ACCT6538 & E. Coli ACCT9739. Effectively kills microbes. Tested effective to SARS-CoV-2. |
99.99003% Kill (7-11, 99, Nysafe-AV 700 & 900) |
| Permeation Testing to: | MIL-DTL-5578D Aircraft Fuel Tanks Self Sealing; MIL-DTL-27422F Fuel Tank Crash & Ballistic Resistance; MIL-T-52983G Fuel Tanks Fabric Collapsible |
| IPC-CC-830C – Qualification and Performance of Electrical Insulating Compound for Printed Wiring Assemblies | Insulating Compound for Printed Wiring Assemblies Meets Florescent IPC-CC-830C–MATERIALS/CURE/ FLUORESCENCE/APPEARANCE IPC-CC-830C– paragraphs 3.5.1 ASTM D1084 – Standard Test Methods for Viscosity of Adhesives IPC-CC-830C– paragraphs 3.3.2 – Shelf-life IPC-CC-830C– paragraphs 3.5.5 IPC-TM-650 Method 2.4.5.1 – Flexibility IPC-CC-830C– paragraphs 3.5.6 UL 94 HB – Flammability IPC-CC-830C– paragraphs 3.6.1 IPC-TM-650 Method 2.5.7.1 – Dielectric withstanding voltage IPC-TM-650 method 2.6.3.4A – Moisture and insulation resistance IPC-CC-830C para. 3.7.2 IPC-TM-650 method 2.6.7.1 – Thermal shock IPC-TM-650 method 2.6.3.7 – Hydrolytic Stability |