Nysafe-AV 900

Nysafe-AV 900

Nysafe™ is an effective anti-viral permanent surface coating that disrupts SARS-CoV-2 cells (The Severe Acute Respiratory Syndrome Corona Virus 2). Nysafe-AV 900 is our newest matte formulation based off Nycote 99. 99EcoShield is a highly crosslinked multipolymer nylon epoxy coating. Trusted since the 1960’s by all major OEM’s to provide an excellent permanent barrier from harsh environments. The Nycote formulation is chosen over other coating technologies because of its unique ability to cure pinhole-free and self-level. The process allows for complete encapsulation of the part and will protect for years due to the strength of the epoxy and flexibility of the nylon polymer.

Nysafe by Nycote Laboarotories Corporation is an advanced material high-performance permanent surface coating with a safe, effective additive nanoparticles that provides high-touch surface protection. The additive is proven to have antimicrobial and biocidal activities against various human pathogens while being safe for human touch. It has been widely applied in the process of catalysis, drug control delivery, biosensors, and biofuels. It is widely chosen as a catalytic material because it has many advantages, namely thermally stable, chemically inert, and harmless. The micropore category is incapable of providing an entryway for applications involving large molecules.”

Nysafe by Nycote Laboarotories Corporation is an advanced material high-performance permanent surface coating that provides high-touch surface protection.

Nysafe-AV 900 meets the standards for outgassing per ECSS-Q-ST-70-02

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  • Store at 70°F (21°C). Keep away from fire or flame.
  • Note: Ideal storage temperature is 70°F (21°C); acceptable storage range is between 65°F to 80°F (18.3°C to 26.7°C). Storing below 65°F (18.3°C) may cause cloudiness or gel; heat at 180°F (82°C) for two hours. This should restore the product to its normal liquid condition. If possible, re-verify viscosity with Zahn #2 cup (50-90 seconds).
  • Nysafe-AV 900 has an eight-month shelf life. The container can be opened, applied and then re-sealed for a period of eight months. The storage temperature should be maintained for the entire shelf life period. The container must always be stored in an upright position. If the storage temperature is not the ideal, nor within the acceptable range, the result may change the nature of the Nycote® product, as well as, causing cloudiness of the liquid. At all times, the product should be kept from freezing.


  • Allow two hours to become tack-free. In dry air allow 72 hours at room temperature for full cure or:
  • Heat ten hours @ 122°F (50°C)
  • Heat six hours @ 150°F (66°C)
  • Heat four hours @ 176°F (80°C)
  • Heat two hours @ 221°F (105°C)
  • Cure film temperature range is -70°F to +400°F (-57°C to 204°C)
Physical Properties: Temperature Range from -70°F to +400°F (-56°C to 204°C)

Will protect above 400°F – Color may darken without coating degradation

Physical PropertiesResinFilm
Viscosity: @ 70ºF Zahn #2 Cup60-90 Secondsn/a
Solids Content (non-vol.)19%n/a
Flash Point: C.O.C70°Fn/a
Pounds Per Gallon @ 78°F         7.4±0.2 lb.n/a
CShelf Life @75°FEight Monthsn/a
Film Thickness, 1 Dipcoatn/a0.5 mil
Coverage Per Gallon300 sq. ft.n/a
Tack-Free / Cure Time, Full cure (Can be forced by heat)n/a1 hr. / 72 hrs.
Film Pencil Hardnessn/a3-H
Adhesion SAE AMS-S-4383n/a23+ lbs.
Abrasion Resistance – (500 Gr. #17 wheel 100 cycles)n/a3.0 mgm
Adhesion measuring by adhesion tape test JAW ISO 2409 Dry Test Classification (0 indicates best performance on a scale of 0-3)n/aResult 0
H2O Immersion Composite  (submersed 7 days)n/aExcellent
H2O Immersion Metaln/aExcellent
Scratch Hardness – 1000G Loadn/aPass
Abrasion resistance & micro hardness / evaluation of taber abrasion JAW ASTM D4060 (0.9 MG/1000 Cycles 500G per arm)n/aExcellent
Adhesion to ASTM D3359-5B0% affected at
180 pull
Abrasion Resistance
(500 Gr. #17 Wheel-100 cycles)
3.0 mgm
Sheer Strength> 3.9
Elongation Break> 200
Heat Force Cure2-HR
UVB @300 hours Resistant to ASTM
G154-No degradation of the coating /
Nylon will yellow slightly over time
Fluid Resistance – 30 days immersion @ 75°F
100% RH @120°FExcellent
Distilled WaterExcellent
Tap WaterExcellent
Salt SprayExcellent
80% JP-4 Bacteria Laden Distilled WaterExcellent
H2O Immersion Composite (Submersed 7 days)**Excellent
H2O Immersion Metal**Excellent
Potassium Formate Submersion 24-hoursExcellent
Potassium Acetate Submersion 24-hoursExcellent

Column 1Column 2
Untreated AluminumExcellent
Chem-filmed (Irridited) AluminumExcellent
Anodized AluminumExcellent
Stainless SteelExcellent
Magnesium AlloyExcellent
Zinc Chromate Primed AluminumExcellent
Synthetic RubberExcellent
Metals / Composites / FabricsExcellent
Carbon Composites / Tin / VinylExcellent
PTFE / Viton / TPUExcellent
Adhesion measuring by adhesion tape test
JAW ISO 2409 Dry Test Classification
(0 indicates best performance on a scale f 0-3)**
Result 0
ECSS-Q-ST-70-02 Outgassingcompliant (RML < 1,00%, CVCM< 0,10%)
Fungus Testing ASTM G21
HCV-Virucidal efficacy of treated or impregnated surface
ISO22196 Coating efficacy to microorganisms S. Aureus ACCT6538
& E. Coli ACCT9739. Effectively kills microbes
99.99003% Kill — 7-11 & 99
Permeation Testing to:MIL-DTL-5578D Aircraft Fuel Tanks Self Sealing;
MIL-DTL-27422F Fuel Tank Crash & Ballistic Resistance;
MIL-T-52983G Fuel Tanks Fabric Collapsible