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Nysafe-AV 900

Nysafe® is an effective anti-viral permanent surface coating that disrupts SARS-CoV-2 cells (The Severe Acute Respiratory Syndrome Corona Virus 2). Nysafe-AV® 900 is our newest matte formulation based off Nycote 99. 99EcoShield is a highly crosslinked multipolymer nylon epoxy coating. Trusted since the 1960’s by all major OEM’s to provide an excellent permanent barrier from harsh environments. The Nycote formulation is chosen over other coating technologies because of its unique ability to cure pinhole-free and self-level. The process allows for complete encapsulation of the part and will protect for years due to the strength of the epoxy and flexibility of the nylon polymer.

Nysafe Antiviral uses the established Nycote technology with anit-viral additives which are highly effective against Covid 19 and similar pathogens. Fully tested effective in SARS COv 2 (Covid 19). Nysafe is resistant to cabin service chemicals, easily cleanable and complies with the FST requirements of FAR 25.853.

Nysafe by Nycote Laboarotories Corporation is an advanced material high-performance permanent surface coating that provides high-touch surface protection. Nysafe uses a safe, effective additive which is proven to have antimicrobial and biocidal activities against various human pathogens while being safe for human touch. It has been widely applied in the process of catalysis, drug control delivery, biosensors, and biofuels. It is widely chosen as a catalytic material because it has many advantages, namely thermally stable, chemically inert, and harmless. The micropore category is incapable of providing an entryway for applications involving large molecules.”

Nysafe-AV 900 meets the standards for outgassing per ECSS-Q-ST-70-02

Product Details
Storage Temperature Requirements
Cure Time Table
OEM Product Specifications / ASTM Testing Standards
Industries

Solutions

Case Studies
3

Aerospace

  • Electrical bondings
  • avionics
  • wire-harness assemblie
  • light housing
  • radomes
  • galley connectors
  • entertainment systems
  • corrosion prevention on identification plates
  • actuators
  • hydraulic systems
  • fuel systems
  • friction and wear
  • interior protections of textiles, plastics, and metals

3

Automotive

  • Corrosion protection on fasteners
  • Metal and CF parts exposed to harsh environments
  • Electrical systems
  • Advanced driver assistance systems
  • PCBs
  • Wire bundles
  • Electrical systems exposed to high heat and freezing temps
  • Vibration/wear
  • Batteries, battery busbars,  and cold plates
  • Materials and moving parts
  • Interior, anti-microbial, and anti-viral protection

3

Electronics

  • Material protection from lubricants and greases
  • Material protection from hydraulic fluids
  • Protection of actuators and sensors
  • Extreme high and low-temperature protection
  • Abrasion and impact protection
  • Microbial ingress protection (fungus testing to ASTM G-21)
  • Moisture protection

3

Marine

  • Ship Hull corrosion prevention above water line
  • Communication equipment
  • Electronic corrosion protection
  • High-touch microbial prevention
  • Label and placard protection
  • Any substrate for salt spray protection

3

Medical

  • Medical devices, diagnostic equipment, medical textiles
  • High-touch metal, plastic, and textile surfaces for microbial elimination and growth prevention
  • Prevent liquid and vapor permeation
  • Protect surfaces from impact and abrasion
  • Keep sensitive electronics sealed and safe-guarded

3

Military & Defense

  • Safe-guard electronic components
  • Protection of wire harness assemblies
  • Fuel bladder and system permeation protection
  • Sealant over or under other coatings
  • Protection from salt spray oxidation
  • Protection of metal, textile, plastic, and carbon fiber applications

3

Public Transportation

  • Corrosion on emergency windows, doors, metal, and rust from water collection
  • Electrical systems, circuitry, electrical components
  • Elements exposed to dirt, grease, and environmental elements
  • Microbial protection on interior high touch metals and plastics

3

Space

  • Sealant over composite joints
  • Vacuum bag seals
  • Wire bundles
  • PCBs
  • Space suits
  • Material protection from AO, UV, fuels, and high and low temps

3

Textile

  • Microbial
  • Odor control
  • Stain and wear prevention
  • Textile protection from cleansers and machine washing
  • Textile aging and aesthetics
  • Flammability control

Chrome Replacement

Chrome coating products will be phased out by 2026. To reach this goal, our customers are looking to Nycote as part of a schematic with other coatings to provide a solution. Nycote technology for chrome replacement constitutes one solution due to nylon epoxy encapsulation which is known for superior adhesion, chemical resistance, and permeation control.

Thinner & Surface Preparation

Using Nyclean and Thinner I is the perfect solution for surface preparation prior to applying any Nycote product.

Thinner Type II is used to thin our formulations for spray applications.

Removers

Nygone is an easy and effective way to remove cured polymer, resin, and conformal coatings. Nygone has the ability to remove polymers without damaging your substrates.

Friction Reduction

Nycote protects critical parts of your gear. Nycote is ideal for a range of applications such as aircraft moving parts, heavy machinery, and automotive and industrial applications. The strength of Epoxy combined with nylon flexibility is the perfect solution for encapsulating sliding and moving parts.

Electrical Bonding

Nycote® electrical bonding technology is the ultimate corrosion protection and your best defense against flashover and sparking.

Corrosion Prevention

Extend the life of your products with Nycote® nylon-epoxy polymer coatings which act as single source protection against salt spray, oxidation, acidic chemicals, conductivity, and other corrosive elements.

Contamination & Permeation Control

Nycote’s proprietary, high-performance liquid nylon-epoxy coatings provide the strength and flexibility required to contain fluids and vapors from permeating through a membrane. The ability of all Nycote formulations to adhere to many different substrates, including plastics, thermoplastics, metals, and textiles, makes our coatings a perfect partner for fuel, fuel bladder, and other liquid containment systems. All formulations are highly resistant to acidic chemicals and harsh environments.

Conformal Coating

Nyform is a non-conductive conformal coating for the protection of electronics and PCBs. The coating is durable and the thinnest, most lightweight conformal coating on the market, meeting the requirements of IPC-CC-830C, interchangeable with Mil-I-46058C. Nyform is removable and an anti-flashover, anti-tracking, insulative varnish suitable for electronics in all environments.

Conductivity Control

Trusted in aerospace for 60 years, Nycote’s liquid nylon surface protection is a revolutionary barrier against corrosion, friction, and wear. With nylon-epoxy encapsulation abilities, you can be sure that your components are completely sealed and protected for mission-critical applications.

Antiviral / Antimicrobial

Microbial solutions with our established and approved coating formulations. With Nycote coatings, you have peace of mind that you are protecting your surfaces and moving parts from corrosion and wear, as well as providing a permanent barrier against microbial proliferation. Nysafe includes a highly effective additive to our existing formulations that provides a permanent barrier against mold, fungus, Staphylococcus, S. Aureus, SARS CoV-2, and more.

Case Study #1: Coatings for Electrical Bonding Points

Aircraft structures contain numerous electrical bonding points. These are used to ground static electricity from non-metallic components such as radomes,...

Case Study #10: Nysafe-AV Applications

Nysafe by Nycote Laboratories Corporation is an advanced material high performance permanent surface coating that provides high-touch surface protection.  This...

Case Study #9: Using Fiber-Reinforced Composites

Industrial materials are facing a paradigm shift now that composites are replacing many metallic and ceramic materials. Although manufacturers prefer...

Case Study #8: Nygone Surface Coating Remover

Aerospace industry protective coatings organic, inorganic, chemical conversion or metallic are the first line of defense against corrosion. Due to...

Case Study #7: Outgassing in Space

Materials exposed to the extreme space environment must tolerate temperatures, gravity, radiation and pressure that are completely different to those...

Case Study #6: Antimicrobial Finish on Surfaces

ISO 22196: General Information The International Organization for Standardization (ISO) is a worldwide federation of national standards bodies that develops...

Case Study #5: Fungal Inoculation

Test Method Background and Study Timeline ASTM International, formerly the American Society for Testing and Materials (ASTM), is an internationally...

Case Study #4: How to Protect Aircraft Landing Gear from Runway Deicers

Airfield pavement deicing and anti-icing are essential activities to maintain safe winter operations of the aviation industry. Airfield pavement deicing...

Case Study #3: Protecting Laboratory Glassware

Laboratory glassware is required by pharmaceutical companies, hospitals, research labs, quality control sites and testing facilities. When lab glass breaks...

Case Study #2: Protecting Label Plates

Aerospace components and aircraft are individually identified by part markings applied by ink (by pen and inkjet printers) and by...

Storage Temperature Requirements

  • Store at 70°F (21°C). Keep away from fire or flame.
  • Note: Ideal storage temperature is 70°F (21°C); acceptable storage range is between 65°F to 80°F (18.3°C to 26.7°C). Storing below 65°F (18.3°C) may cause cloudiness or gel; heat at 180°F (82°C) for two hours. This should restore the product to its normal liquid condition. If possible, re-verify viscosity with Zahn #2 cup (50-90 seconds).
  • Nysafe-AV 900 has an eight-month shelf life. The container can be opened, applied and then re-sealed for a period of eight months. The storage temperature should be maintained for the entire shelf life period. The container must always be stored in an upright position. If the storage temperature is not the ideal, nor within the acceptable range, the result may change the nature of the Nycote® product, as well as, causing cloudiness of the liquid. At all times, the product should be kept from freezing.

Cure Time Table

  • Allow two hours to become tack-free. In dry air allow 72 hours at room temperature for full cure or:
  • Heat ten hours @ 122°F (50°C)
  • Heat six hours @ 150°F (66°C)
  • Heat four hours @ 176°F (80°C)
  • Heat two hours @ 221°F (105°C)
  • Cure film temperature range is -70°F to +400°F (-57°C to 204°C)

* Always check with your own internal engineering department to ensure materials you intend to force cure can withstand the temperatures listed on the Nycote table.

OEM Product Specifications / ASTM Testing Standards

OEM/Specs:

  • BS7225
  • DMS1850
  • DWG55135
  • ESE RPT-7456-015
  • FED-STD-141
  • MC5014
  • MC9014
  • MIL-DTL-27422F
  • MIL-DTL-5578D
  • MIL-H-5606
  • MIL-I-46058
  • MIL-T-52983G
  • NAS1611
  • NAS1613
  • PCS5157
  • SAE-AMS-22725
  • SAE-AMS-S-4383
  • SAE AMS-S-8802

Standards:

  • ASTM D445
  • ASTM D1084
  • ASTM D-1400
  • ASTM D-1475
  • ASTM 2832
  • ASTM-B117-11
  • ASTM D-1310
  • ASTM D4060
  • ASTM D471
  • ASTM D7901
  • ASTM G21 anti-fungus A.brasiliensis ATCC9642 , T.pinophilus ATCC11797, C.globosum ATCC6205, T.virens ATCC9645,
  • A.pullulans ATCC15233
  • Method 6192
  • IPC-TM-650
  • IPC-CC-830
  • ISO-1817
  • ISO-9116
  • ISO22196 effective against bacteria S. aureus ATCC6538, E. coli ATCC8739
  • ISO21702 effective against viruses SARS related CoV-2